The aluminum alloy quenching furnace is a specialized system designed for efficient and precise heat treatment processes. It consists of a heating furnace hood mounted on a mobile chassis, allowing for easy movement and positioning. The furnace hood, which can be square or round, is equipped with a crane system that uses chains and hooks to lift the material basket into the furnace. The structure of the hood is supported by profiled steel, while the bottom door operates either pneumatically or electrically for smooth access. The base frame beneath the furnace hood is designed to move along tracks, enabling precise alignment during operation.
During the production process, the material basket is positioned under the furnace hood, the door is opened, and the chain and hook are lowered to hoist the basket inside. Once the basket is fully inside, the door is closed, and the heating cycle begins. After the heating phase, the basket is quickly moved back under the hood, the door is opened again, and the chain is lowered to submerge the basket in the quenching tank filled with water at 60–90°C. This rapid transfer ensures effective cooling and enhances the quality of the treated materials.
Key technical specifications include a rated temperature of 650°C, with a control accuracy of ±1°C. The quenching transfer time is adjustable between 8 to 12 seconds, depending on the user’s needs. The quenching tank volume and fluid temperature are customized based on specific requirements. The furnace also features a robust design with a steel frame, heat-resistant inner walls made from 1Cr18Ni9Ti stainless steel, and high-quality fiber insulation. A layer of rubber asbestos is applied internally for thermal protection and corrosion resistance.
Heating elements are made from 0Cr25Al5 alloy wire wound into strips, mounted on insulating porcelain tubes and fixed using stainless steel support bars. A circulating fan and air guide plates ensure even heat distribution throughout the furnace cavity. The ventilation system is designed to circulate hot air more than 40 times per minute, ensuring uniform temperature control.
The furnace includes two trolleys, each equipped with a lifting mechanism that uses a low-speed reducer with a self-locking feature to prevent accidental drops. The charging frame is made of profiled steel and is operated via wire rope traction. The quenching pool is deep enough to submerge the basket completely, with an additional heating element to maintain the desired fluid temperature. A circulation pump helps keep the water temperature even, while a fire-resistant seal around the furnace mouth ensures minimal heat loss.
The mechanical systems are controlled via chain mechanisms that automatically shut off fans and heating elements when the door is open, preventing accidents. The control system uses PID zero trigger thyristors for accurate temperature regulation, combined with a smart temperature controller. It also features a multi-point recording system with over-temperature alarms and a communication port for integration with central control systems. This ensures full automation, precision, and safety throughout the process.
Key features of the furnace include excellent temperature uniformity, advanced mechanical reliability, a user-friendly control system, and fast, adjustable quenching transfer times. These attributes make it ideal for industrial applications requiring consistent and high-quality heat treatment.
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