1. Before operating the sand washer, it's essential to inspect the drain hole and ensure there is no blockage caused by debris. If any obstruction is found, clean it immediately to maintain proper drainage. Also, make sure to remove any debris from the water tank and the wheel bucket that might interfere with the machine’s movement. Next, double-check all fasteners to ensure they are fully tightened, especially for new equipment. Confirm that the lubricant level is sufficient—top it up if needed. Examine the belt of the sand washing machine for signs of wear or damage. If the belt is damaged, replace it right away. If oil is present on the belt, wipe it off with a clean cloth. Check the safety guard to ensure it is in good condition. If it’s damaged or unsafe, remove it immediately.
2. After completing the pre-start inspection and confirming everything is in order, you may start the sand washer. Ensure the machine and its transmission components are functioning properly before starting. If any unusual noise, vibration, or performance issues occur during operation, stop the machine immediately. Investigate the cause of the problem and fix it before restarting. The sand washer should be started without any load to prevent unnecessary stress on the system.
3. Once the sand washer is running smoothly, begin feeding raw materials according to the required specifications. When it’s time to stop the machine, follow the correct sequence as outlined in the procedure. Never stop the machine while still feeding material, nor should you resume feeding after the machine has been turned off.
Regular maintenance is crucial for the proper functioning of the sand washer. Ensure the oil level in the gearbox remains above the recommended mark and change the oil every 3 to 6 months. When changing the oil, clean the gear housing and surfaces using clean gasoline or kerosene. Replace the grease (calcium-based) every 12 months. While the machine is in operation, never stand near it or touch its body. Avoid adjusting, cleaning, or performing repairs while it is running. Always ensure the sand washer is properly grounded to avoid electrical hazards. Additionally, make sure all wiring is well-insulated and enclosed in a protective conduit. Regularly check the motor’s wiring for signs of wear or leakage to prevent accidents.
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