Bean Product Machinery Market Competition Status Survey

After more than 20 years of development, our country's bean curd machinery has become one of the top ten industries in the machinery industry, providing an effective guarantee for the rapid development of China's packaging industry. However, at present, China's export volume of tofu machinery for sealing tape dispensers is less than 5% of the total output value. Imports, however, are roughly equivalent to the total output value, which is far from the developed countries. The tofu machinery industry lacks leading enterprises. There are not many enterprises with large production scale and high product quality. According to statistics from the Food and Tofu Machinery Industry Association, China currently has more than 3,600 manufacturers of tofu machinery, but only 20 are currently producing more than 100 million yuan in output value and sales.

High-tech makes bean machine machinery widely used. Today's market competition for soybean product machinery is mainly technological competition. Increasing the technical content is the development theme of the bean product machinery manufacturing industry. In soy products machinery, through the use of high technology can increase production efficiency, reduce energy consumption, increase the yield and added value, maintain the nutritional composition, flavor and ensure the safety of soy products. At present, developed countries in foreign countries have widely applied high-tech technology to soybean product machinery, thereby continuously introducing new equipment and new products with higher technological content and more humanization, which has greatly improved the performance of the equipment. Therefore, high-tech is an important part of the top-level and top-level of soybean products, and has a wide range of development and application prospects.

The highly efficient processing of bean products is mainly achieved through the use of electromechanical integration technologies and optical, electrical, hydraulic, and automation control technologies. Continuous production equipment replaces intermittent production equipment, and specialized production equipment replaces general production equipment. , Instead of small and medium-sized production equipment, human-type production equipment. The production line can realize continuous production, professional operation, automatic adjustment and large-scale operation, which can significantly increase production efficiency and economic benefits. At present, many large-scale manufacturing enterprises of soybean products or multinational corporations have mostly developed production facilities with highly automated production lines and large-scale production facilities, and have won the competitiveness of the market with high-efficiency production.

Although soybean foods are nutritious and have been recognized and predicted by the world as a sunrise industry in the 21st century, China's traditional soy products industry is now in a state of low output value, high water consumption, high energy consumption, and high discharge of waste water slag. The development direction of the 12th Five-Year Development Plan has a wide gap, which is incompatible with the major trend of energy-saving and emission reduction. The traditional soy products industry must achieve continuous energy conservation and emission reduction. The production enterprises must innovate the technology, equipment, and production methods. The current production development model will not change, and the traditional soy bean industry will obviously have no future.

From the perspective of the development of the soybean industry in China in recent years, the entire industry is still in a rapidly rising trend. Mainly manifested in: the amount of bean investment and sales have increased significantly; product variety is increasing; soybean product industrialization speeds up; China's soybean product technology and equipment levels continue to increase; related food companies, especially foreign-funded enterprises gradually into the bean industry The internationalization of soy products production in China is becoming more and more obvious.

The society is making progress, the economy is developing, and the bean product equipment industry is also constantly moving forward, mainly focusing on the following aspects:

The convergence of technical standards. In order to ensure the consistency and coordination of international technical exchanges and trade exchanges, the technical standards for soy products processing and soy products in various countries have come close to international standards or EU standards. This is an important measure to avoid technical barriers in the field of global soybean product machinery. . Which country did not do so, which country's soybean product machinery manufacturing industry is bound to be blocked in international trade, which country's soybean product machinery market competitiveness will not go up. In particular, sufficient member countries are enough to use international standards as the basis for formulating domestic technical regulations, thereby strengthening the role of international standards in coordinating the technical regulations of various countries and further consolidating the position of international standards in achieving global production and manufacturing.

High-tech practical. The market competition of today's soy products machinery is mainly technical competition, and improving the technical content is the development theme of the soy products machinery manufacturing industry. In soy products machinery, through the use of high technology can increase production efficiency, reduce energy consumption, increase the yield and added value, maintain the nutritional composition, flavor and ensure the safety of soy products. At present, developed countries in foreign countries have widely applied high-tech technology to soybean product machinery, thereby continuously introducing new equipment and new products with higher technological content and more humanization, which has greatly improved the performance of the equipment. Therefore, high-tech is an important part of the top-level and top-level of soybean products, and has a wide range of development and application prospects.

Highly efficient equipment. The highly efficient processing of bean products is mainly achieved through the use of electromechanical integration technologies and optical, electrical, hydraulic, and automation control technologies. Continuous production equipment replaces intermittent production equipment, and specialized production equipment replaces general production equipment. , Instead of small and medium-sized production equipment, human-type production equipment. The production line can realize continuous production, professional operation, automatic adjustment and large-scale operation, which can significantly increase production efficiency and economic benefits. At present, many large-scale manufacturing enterprises of soybean products or multinational corporations have mostly developed production facilities with highly automated production lines and large-scale production facilities, and have won the competitiveness of the market with high-efficiency production.

Full quality control. The modern internationally accepted method for the production of soy products processing equipment is to shift the focus of quality assurance from the traditional inspection of the final product to the control of key control points in the processing technology. Its purpose is to: First, reduce the processing operations. Errors occur, minimizing human or equipment errors in the processing of soy products; secondly, preventing work in unsanitary conditions, conditions that may cause pollution or deteriorating quality, and avoiding losses caused by mass production of substandard products. . Therefore, one of the mainstream technologies for the development of the world's bean products machinery is to adapt the bean product processing technology to the full-scale control requirements of quality and safety.

Technical equipment safety. Due to the increasingly severe global safety of soy products, developed countries have introduced a large number of soy products machinery that meets quality and safety requirements, starting from the equipment itself and achieving the safety of soy products processing. There are two ways to achieve this: First, formulate and improve the technical specifications of the equipment: Second, strictly follow the technical specifications of the design, manufacture and application of the soybean product machinery. Among these technical specifications, the most important is the mechanical safety and hygiene requirements for soybean products. This is the universal requirement for the research, development, and manufacture of soybean product machinery in the world. Soybean machinery in countries around the world is proposed to be in line with international standards and must meet these basic requirements.

China's soybean product machinery industry has made great progress. China has accumulated rich experience in the production of traditional soy products. However, because experience has not been theorized, it is often difficult to guide mechanized production. For example, the basic process of bean curd production - pulping process, the traditional method is entirely dependent on the production experience and methods of the operating workers, point halogen old tender, how much the product rate, the quality of the product is not exquisite taste, etc., all by human control and judgment , Seriously affect the stability of the product quality and product yield, and now automatic pulping device to solve this problem. The use of automatic continuous sizing system not only greatly improved the production efficiency of tofu, but also produced a uniform tofu product quality. It also effectively avoided the pollution caused by the operation and ensured the quality of tofu.

Since the beginning of the 21st century, compared with the traditional tofu machinery, the new tofu machinery has features such as simplicity, high productivity, better matching, and more automation. The future of bean curd machinery will cooperate with the trend of industrial automation and promote the overall level of packaging equipment. New smart devices such as high-intelligent CNC systems, encoders and digital control components, and sealing tape conveyor power load control have been commonly used in tofu machinery and equipment to make equipment users more independent, flexible, and operational during operation. Correctness, high efficiency and compatibility.

Today, China's soy products processing equipment has effectively solved the intelligent and automatic control of the process of bean brewing, pulping, squeezing, squeezing, and brewing. The process of bean and bean soaking to the final sterilizing and packaging system are all automatically controlled by computers, and the connection between the systems is automated, so that the production process of bean products can achieve standardized control of the assembly line from the beginning to the end, to a large extent. The impact of human experience control on product quality has been reduced, labor intensity of employees has been greatly reduced, and environmental protection and energy saving have also been achieved.

In addition, the production technology, equipment level and the independent research and development level of China's soybean products have been continuously improved, and the localization capability of core technologies and major equipment has been continuously strengthened. Machines designed and developed by themselves have emerged. The new products developed and designed by the company itself, such as soy bean product extrusion equipment and dried tofu (1000 sheets, louvers) production lines, have been researched and developed by domestic soybean product processing companies in accordance with market needs in recent years. The introduction of the development direction of the development of China's traditional soy products industry in scale, industrialization, and standardization has played a positive role. At the same time, we will implement independent innovation, protect the environment, save energy, and take a green transformation to sustainable development of China's soy products equipment enterprises. The implementation of alternative import strategies plays a positive role in demonstration.

Undoubtedly, through the development in recent years, China's soybean product machinery industry has achieved leaps and bounds. In the period to come, there are still some problems that need to be solved, such as the matching and matching of common equipment and individual equipment; the tight integration of the production process and equipment of soybean products; the online detection problem in the production of soybean products; and the equipment layout is not reasonable enough. The problem is that the processing capability of parts and components of soy products equipment is still weak; the concentration and drying equipment for instant soy flour needs to be improved.